How were your cards partitioned last? There seems some problem with parted and fdisk reading your sd cards. The "error: /dev/mtdblockX: unrecognized disk label" Are Normal. error: can't have a partition outside the disk! I don't know what these errors are. The whole menu system depends on fdisk and parted being able to read your disks. Run the following as root and paste it back whoami for i in `ls -tr /dev/mmcblk[0-1]*`; do fdisk -l $i; parted $i print; done