This is brilliant stuff! I'm really impressed and excited by this!
@skvark - I downloaded and printed a copy of your 'other half', it came out really nice, but sadly, it doesn't quite fit the phone in the length.
It was that tight that it started to bow the phone so off it came!
I used Netfabb Basic to cut a section from the lower half of the model and stitched it back together in Blender.
I'm going to my friends tomorrow to print it off, hopefully it won't be so tight!, perhaps we have some settings wrong on my mates printer, but when we measured the model the dimensions were as you set them.
Has anyone else experienced the same thing?, I've added 1mm to the length of the model to compensate but I will also check the software for the printer again.
Any info appreciated.
Regards
Mark